CombiPlast
Case erecting and bag placing
- Very compact design
- 24 hours non-stop production
- Easy and very simple to operate
- Up to 18 boxes per minute
Case erecting and bag placing in one machine
The CombiPlast is a high-quality bag-in-box-machine designed to streamline your packaging process. The machine combines case erecting and bag placing, making it an essential element for any packaging line. This compact machine works with our ready-made EasyOpen bags which are incredibly thin, allowing you to achieve maximum efficiency while minimising your use of materials. With 24/7 non-stop production guaranteed, the CombiPlast is the perfect solution for businesses looking to maximise productivity and save on labour.
Case erecting and bag placing
Features
24/7 non-stop production
Bag and blank refill without any production stop
Very compact design
One of the most compact case erectors/bag inserters in the world
Lowest cost
Guaranteed lowest total cost of ownership
CombiPlast
Specifications
- Up to 18 boxes per minute
- Two sided blank opening ensuring a square box
- Handles prefabricated EasyOpen bags down to 10 μm (in case sealing is not necessary)
- Easy and very simple to operate
- 24 hours non-stop production
- Quick box size change over
- Add and adjust recipes for each box size
- Left or right- handed version
- On-screen HD visualisation of warnings and possible machine functions
- Reliable, low maintenance, cost efficient
- Operates stand-alone as well as in any automatic production line
- Custom-built possibilities on request
More information?
5 steps
How it works
Box folding
The plano is taken from the plano store at long and short side with vacuum cups, positioned on a two-sided frame. This frame guarantees a fully square folding without friction between vacuum cup and plano.
Bottom flap folding
While the box is in the squared position the bottom flaps are mechanically folded. After this, two side conveyors transport the box towards the bag inserting position where the bottom flaps are taped as well.
Bag opening
During the box erecting cycle a prefabricated bag is picked up by a vacuum gripper. Thanks to the Easy Open system only one bag side is picked up while the other stays onto the bag store.
Bag spreading
The spreading unit takes over the bag from the bag store. In a downward movement the two spreading plates place the bag tightly over the box corners.
Bag inserting
While placing the bag, two folding bars move into the box to position the bag tightly in the box corners. In this way the amount of enclosed air between bag and box is minimized.
Customize your CombiPlast
Options
- Completely stainless steel version
- High speed version (servo driven)
- Tight bag placing
- Data printing
- Bags: 45° bottom cross seal (result: bags with square bottoms to prevent that your product stays behind in the corners of the film)
- Extended or shortened blank magazine
- Hotmelt bottom flap closing
Case erecting and bag placing
Our successful cases with CombiPlast
Frequently Asked Questions
Everything you need to know about the CombiPlast
The CombiPlast is an automated case erector and bag inserter in one compact machine. It erects corrugated cases, opens prefabricated EasyOpen bags and inserts them perfectly into each box, ready for filling.
The CombiPlast is used in industries such as bakery, meat, fish, dairy, fruit and vegetables, powders, oils and fats, moulding, e-commerce, laundry and many other applications requiring bag-in-box packaging.
The standard machine processes up to 12 boxes per minute. Depending on the configuration, a high speed version is available that reaches up to 18 boxes per minute. Actual capacity depends on box dimensions and material quality.
The machine processes a wide range of box sizes, from 300 × 200 × 60 mm up to 620 × 450 × 350 mm. Custom sizes can also be discussed.
The CombiPlast is designed for prefabricated EasyOpen bags. Depending on the application, it can process film thicknesses from approximately 10 microns to more than 200 microns.
Changing to another box or bag size typically takes only 3 to 5 minutes, minimising production downtime.
Yes. Both the carton magazine and the rotating double bag magazine can be replenished while the machine continues running, enabling continuous production.
Prefabricated EasyOpen bags eliminate in-line bag making and sealing, making the machine simpler, more reliable and easier to maintain. They also reduce changeover time and can lower the total packaging cost.
Yes. Accurate bag placement allows the use of thinner bags, reduces waste and minimises labour. Combined with low maintenance requirements, this results in a low total cost of ownership.
The machine features an intuitive 15 inch HMI with recipe management, machine settings and illustrated fault diagnostics. Operators can quickly learn to use the system.
Yes. Every CombiPlast includes remote service capabilities via an Ixon router, allowing Niverplast technicians to provide diagnostics, software updates and remote support. Cloud based performance monitoring is also available as part of our service offering.
The CombiPlast is designed with a simple mechanical concept and few moving parts, making maintenance straightforward and keeping downtime to a minimum.
Yes. Thanks to its compact footprint and configurable left or right hand layout, the machine can easily be integrated into both new and existing packaging lines.
The CombiPlast combines case erecting and bag inserting in one compact machine, offers continuous production, quick changeovers, low maintenance, remote support and one of the lowest total costs of ownership in the market. It is specifically designed to work seamlessly with EasyOpen bags for maximum efficiency.
Want to own a Niverplast Packing solution? No problem!
Our team is full of Passionate People who would like to see everybody benefit from the packaging automation solutions we offer.
No money? No problem! Money should never be the show stopper for those who would like to improve their business! That’s why we approach investing in our equipment with a unique flexible attitude. By improving business together with Niverplast, you make your business more efficient, saving you money and increasing your output. Your options to own one of our packing solutions are limitless. Ever thought of buying a preowned machine? Maybe leasing a packaging machine is the best solution for you? Or perhaps paying per placed bag is more viable for you? We offer a wide variety of payment options to ensure everyone can benefit from our solutions.
Ask us! We are here to find the best packaging solution for you, so you can become one of our happy customers and be as passionate about Niverplast as we are!
Erwin Smit
Need more info about buying options? Call us!
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